Residual-Chlorine Analyzer Sensor Head

Process sensing · Industrial-grade hardware · SimtoLink

Industrial gradeComponent class
AC 220VTypical supply
4G/NBUplink
Explosion-proof optionEnclosure

A head for the analyzer

The figures on this page are what a bid clause and a later spot check both use. The measurement and the link use a 24-bit Σ-Δ ADC and stay predictable across wide temperature, wide supply voltage, and electrical noise. Terminals pull out, key chips have a watchdog and a redundant check, and firmware can be signature-checked and rolled back, which is what a batch shipment and remote service need.

The default port is a fiber SFP on a standard industrial connector, for SCADA, energy management, or an IoT platform. SimtoLink includes a southbound point-table template and northbound MQTT/HTTP examples so commissioning is shorter. Volume jobs can add case marking, a set harness length, a protocol map, and a calibration certificate.

Salt, vibration, and the reading

Salt-spray and vibration type-test items are on the record. Ports have surge and reverse-polarity protection. Ground is zoned so a loop or common-mode noise is less likely to move the reading. Outdoor and coastal orders can take a higher ingress rating and a corrosion coating.

Parameters and thresholds load as a batch. Selected models store an event or a waveform. OTA carries settings and firmware. Accept the head with a power-on self-test, a time sync, and a sample of readings. For metering or safety, SimtoLink helps with a third-party metrology submission and the type-test file.

Hardware figures

Typical order, for selection and for a bid clause. For a wider range, a redundant supply, or an intrinsically safe explosion-proof variant, ask SimtoLink for the hardware specification and the installation guide. Order codes can differ slightly; the nameplate and the papers in the box decide.

Item Specification Note
Measured quantity Flow Factory calibration certificate
Span 0~100 m³/h Can be extended
Accuracy / linearity ±0.57 %FS Compensated over the temperature range
Frequency response 0.5~5 kHz IEPE optional
Medium temperature -30~117 ℃ Depends on the probe
Supply DC 24V Surge protection
Output 0~10V Isolated
Process connection Flange DN50 Stainless steel 316L
Protection IP65 For long immersion
EMC GB/T 17626 level 4 Industrial site

Where residual chlorine is watched

Four water systems where this head is usually specified.

Plant outlet and the network

Residual chlorine at the clear-water tank, the secondary pump room, and the far end of the network, so the dose can be trimmed and a "yellow water" event can be traced.

Pools and water parks

Residual chlorine and ORP on the circulation loop, for a public-health inspection and a fast response when the pool is full.

Hospital and lab drains

Disinfection wastewater and lab waste are watched at the treatment point, so the discharge stays inside the limit and the log is kept.

Secondary supply and building drinking water

The head joins the pump-room cabinet and the building network. An out-of-range reading starts a water change and pushes an alarm.

Install, ground, and recheck

  • Confirm the supply window and polarity before the head is powered. Measure the bus and the breaker if the feed is uncertain.
  • Shielded twisted pair, shield at one end, kept off long power-cable runs.
  • In the lab, read and write both ways and trip one threshold against the analyzer, then move the head to the sample point.
  • Outdoors, let water leave and air move, look at the seal, and keep the lightning earth inside the local rule.
  • Every 6 months, sample the residual-chlorine series and archive the log.

Order, documents, and support

SimtoLink supplies the hardware specification, the outline, a wiring table, and a sample project. Volume orders can include a sample review and a factory inspection. Warranty and calibration follow the contract and the papers in the box.

Related sensing hardware


Need help choosing a residual-chlorine sensor head?

Ask SimtoLink for the specification, a sample, and volume pricing.

Contact SimtoLink